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My son's $100 fl350 project
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Author:  badbob66 [ Tue Sep 15, 2009 3:15 pm ]
Post subject:  My son's $100 fl350 project

I bought this frame for $100 last year for my son so we could do a father and son project :-) I thought it would be a good way to teach the kid how to do some wrenching and to show him how engines, trannys and everything else works on his odyssey.
After buying the frame I started to gather parts needed for the rebuild but of course the company I work for closed in june so that kind of screwed me on having extra money for buying parts, so I desided since we have warm weather now and I have lots of free time it would be a good idea to paint the frame and any other parts that need painted.
this will be a very long project, hopefully I find a job soon so I can get more parts.

My son wanted it blue, I mean everything blue but I talked him into doing the suspension parts gold like they are from the factory and a few parts black.

Bob

Attachments:
dylans odyssey 234.JPG
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Dylans odyssey 9-14-09 123.JPG
Dylans odyssey 9-14-09 123.JPG [ 103.97 KiB | Viewed 2387 times ]

Author:  badbob66 [ Tue Sep 15, 2009 11:33 pm ]
Post subject: 

got the front arms, hubs and drums painted today, also replaced the brake pads and springs with new parts I had. took apart cleaned and lubed the seized brake adjusters, nothing like trying to adjust your front brakes and not being able to move the adjuster.
I will need to get 2 bushing and 2 dust seals and a ball joint boot before they go on the odyssey.

Bob
::-:

Attachments:
Dylans odyssey parts 9-15-09 001.jpg
Dylans odyssey parts 9-15-09 001.jpg [ 72.13 KiB | Viewed 2361 times ]

Author:  mozzy [ Wed Sep 16, 2009 10:06 am ]
Post subject: 

Nice work.

Can't wait to see the finish.

Author:  badbob66 [ Wed Sep 16, 2009 11:39 am ]
Post subject: 

mozzy wrote:
Nice work.

Can't wait to see the finish.


Thanks Mozzy, I can't wait to see it finished also, I have been looking at that bare frame in the garage for way to long.

Bob

Author:  mozzy [ Wed Sep 16, 2009 12:01 pm ]
Post subject: 

I hear you loud & clear, Bob.

I too am sick of seeing mine just sitting there long enough to develop cobwebs while I save up to get things done.

Author:  badbob66 [ Wed Sep 16, 2009 10:37 pm ]
Post subject: 

Had the kid bolt on a few parts today, I figured we should get all the parts we do have on the odyssey so we can see what we need and make a list of parts to start looking for.
I put the gear box in, it was a bit heavy for him to get in, and I didn't want him to scratch the paint.

Bob

Attachments:
Dylans odyssey parts 9-16-09.JPG
Dylans odyssey parts 9-16-09.JPG [ 68.78 KiB | Viewed 2997 times ]
Dylans odyssey parts 9-16-09 1.JPG
Dylans odyssey parts 9-16-09 1.JPG [ 58.03 KiB | Viewed 2997 times ]

Author:  Tpreed [ Wed Sep 16, 2009 11:14 pm ]
Post subject: 

this looks REALLY good... im inspired to tear my 350 down whilst the motor (( Internal Combustion Engine ? )) awaits funds for fixing!

Author:  badbob66 [ Fri Sep 18, 2009 12:00 am ]
Post subject: 

Tpreed wrote:
this looks REALLY good... im inspired to tear my 350 down whilst the motor (( Internal Combustion Engine ? )) awaits funds for fixing!


Thanks for the comments, I will be waiting to get My sons Engine built and get my spare Engine done also.
Here is a pic of the engines sitting on the shelf in the garage, the Engine will be the last thing done, I want to get the front suspension done and get shocks so I can get the frame rolling so I can move it around.

Bob

Attachments:
Dylans odyssey parts 9-17-09 22 009.jpg
Dylans odyssey parts 9-17-09 22 009.jpg [ 94.35 KiB | Viewed 2967 times ]

Author:  badbob66 [ Fri Sep 18, 2009 5:10 pm ]
Post subject: 

Got the front bumper and the steering column on, put some junk tires and wheels on the back so I could roll it out of the garage and clean the floor, now it looks like a low rider since it does not have the shocks on the back :-)

Bob

Attachments:
Dylans odyssey  9-18-09 004.jpg
Dylans odyssey 9-18-09 004.jpg [ 146.68 KiB | Viewed 2717 times ]

Author:  Nuke Em [ Fri Sep 18, 2009 6:22 pm ]
Post subject: 

I really like it. I do like the shade of blue. What color of blue is that? My son wants his done in blue next spring so I was thinking about how to do it. I am not a paint and body guy but I do have spray guns, outside sand blasters and a sand blsaster cabinet.

Gary

Author:  badbob66 [ Fri Sep 18, 2009 6:49 pm ]
Post subject: 

Nuke Em wrote:
I really like it. I do like the shade of blue. What color of blue is that? My son wants his done in blue next spring so I was thinking about how to do it. I am not a paint and body guy but I do have spray guns, outside sand blasters and a sand blsaster cabinet.

Gary


Thanks Nuke Em, No fancy paint here just just about 7 cans of spray paint and 3 cans of primer
It is Rust-oleum METALLIC, It looks even better in person, It has silver specks in it.

Bob ::-:

Attachments:
odyssey blue paint 1.JPG
odyssey blue paint 1.JPG [ 95.91 KiB | Viewed 2255 times ]

Author:  badbob66 [ Sun Sep 20, 2009 10:50 pm ]
Post subject: 

Got the left side front arms on today

I Need 2 J arm bushing ,2 outer dust seals and a ball joint boot to put the right side on, so if anybody has them for sale let me know, I tried to post on the FOR SALE section but for some reason I can't post on that section, I keep getting a page that says (the web address you entered is not available) I can post in all the other sections except that one :shock:

Bob

Author:  badbob66 [ Sun Sep 20, 2009 10:54 pm ]
Post subject: 

Forgot to put on the pic of the arm installed.

Bob

Attachments:
odyssey front arm 9-20-09 004.jpg [65.63 KiB]
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Author:  Sunblock [ Mon Sep 21, 2009 11:01 pm ]
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looks really good. I need to get all my arms off and paint them. That really takes it to the next level.

Author:  badbob66 [ Tue Sep 22, 2009 5:55 pm ]
Post subject: 

Sunblock wrote:
looks really good. I need to get all my arms off and paint them. That really takes it to the next level.


Thanks Sunblock, new paint sure makes the old parts look great :-)

Bob

Author:  badbob66 [ Tue Sep 22, 2009 6:10 pm ]
Post subject: 

Went thru the spare rear brake calipers and the master cylinders to get 1 good one put toghether , went to the hardware store and got stainless steel bolts for the caliper and new screws for the master cylinder cover.
Put the rear metal brake line on the odyssey then found out that the rear rubber brake line was cut :shock: more parts I have to get.

Bob

Attachments:
odyssey brakes 9-22-9 001.jpg [66.97 KiB]
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Author:  badbob66 [ Mon Nov 16, 2009 3:54 pm ]
Post subject: 

a few parts off ebay, got the 2 brake cables for less than 1 from Honda, Got a couple of gaskets, who knows if they are still available, I'M sure they will be discontinued someday.

Bob

Attachments:
fl350 parts 111.JPG [58.77 KiB]
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Author:  DunePilot [ Mon Nov 16, 2009 6:04 pm ]
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Bob, looking good! Might also want to stuff some rags or paper towels or tape up the cylinder openings. Keep out the dirt/dust....

Author:  badbob66 [ Mon Nov 16, 2009 6:16 pm ]
Post subject: 

DunePilot wrote:
Bob, looking good! Might also want to stuff some rags or paper towels or tape up the cylinder openings. Keep out the dirt/dust....


Thanks, I brought the cylinder's into the house a couple of weeks ago so they wont rust during the winter in the garage.

Author:  badbob66 [ Fri Nov 16, 2012 9:40 pm ]
Post subject:  Re: My son's $100 fl350 project

Finally got around to getting some parts after moving twice, got the seat and foot tub off ebay about a month ago.

Picked up a bunch of stuff today off craigslist :-)

I got two engines, one is suppose to run, the other needs to be torn down,one Engine has a comet 102 clutch that's in great shape. lots of duplicate parts, 2 CDI (Capacitor Discharge Ignition) boxes, 2 voltage regulators ect.

some of the parts are toast but most look usable

I checked ebay for prices and a new comet 102 was $400 and one used CDI (Capacitor Discharge Ignition) box was $155 for the cheapest one, I paid just a little more for all of the stuff :-)

Attachments:
son's fl350 001.JPG
son's fl350 001.JPG [ 84.42 KiB | Viewed 2429 times ]
fl350 parts 001.JPG
fl350 parts 001.JPG [ 82.29 KiB | Viewed 2429 times ]
fl350 parts 007.JPG
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fl350 parts 012.JPG
fl350 parts 012.JPG [ 79.53 KiB | Viewed 2429 times ]

Author:  nitrosport_5 [ Sat Nov 17, 2012 2:15 am ]
Post subject:  Re: My son's $100 fl350 project

nice parts haul!

Author:  badbob66 [ Sat Nov 17, 2012 7:21 pm ]
Post subject:  Re: My son's $100 fl350 project

took part of the bad Engine apart today.
I see they did not drill the holes in the piston,pulled the reed cage out and found lots of metal,pulled the head and found the toast piston, no damage to head, will have to take the bottom end apart next to get it all cleaned up
might have to pull the top end off the good Engine to see if anything has been done to it.

Bob

Attachments:
fl350 engine 001.JPG
fl350 engine 001.JPG [ 64.98 KiB | Viewed 2397 times ]
fl350 engine 011.JPG
fl350 engine 011.JPG [ 59.69 KiB | Viewed 2397 times ]
fl350 engine 008.JPG
fl350 engine 008.JPG [ 81.08 KiB | Viewed 2397 times ]
fl350 engine 013.JPG
fl350 engine 013.JPG [ 63.57 KiB | Viewed 2397 times ]

Author:  badbob66 [ Sun Apr 13, 2014 10:41 pm ]
Post subject:  Re: My son's $100 fl350 project

finally got around to working on the fl350 again,got the Engine mounted and running, bought a new aluminum gas tank since the ones I had were toast,, bought some fox shocks off a snowmobile for the front since they are what I had on my other fl350 and the worked great, still need to hook up the front brake lines and get a muffler, I have the stock muffler off my 97 KDX200 on it for now, need to buy a seat belt and get a fitting to hook up a hose to the air box since the fitting is missing on the box.
I put pilot tires and wheels on it.
need to put the head net on.
need to buy a parking brake cable.
On the gas tank I put a 3/8 ball valve and a 4" 3/8 brass pipe, I figured the brass pipe in line would help keep fuel in the line if the tank is low and I get on a side hill, I don't know how well it will work put I figured it would not hurt, I have very good gas flow when I open the valve.
bought a new battery on line and it was too tall so I just modified the battery holder, need to figure a way to secure it better than a bungie cord
I am sure I missed a few thing I need to do but that is most of it.

Bob ::-:

Attachments:
fl350 4 13 14 001.JPG
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fl350 4 13 14 002.JPG
fl350 4 13 14 002.JPG [ 97.21 KiB | Viewed 1938 times ]
fl350 4 13 14 003.JPG
fl350 4 13 14 003.JPG [ 84.3 KiB | Viewed 1938 times ]
fl350 4 13 14 004.JPG
fl350 4 13 14 004.JPG [ 86.37 KiB | Viewed 1938 times ]
fl350 4 13 14 006.JPG
fl350 4 13 14 006.JPG [ 85.9 KiB | Viewed 1938 times ]

Author:  birvin [ Mon Apr 14, 2014 9:28 am ]
Post subject:  Re: My son's $100 fl350 project

That looks very nice, I like that color myself. I have never thought about snow mobile shocks, I live in Alabama and ain't never road one but I think it looks great. Thanks Billy

Author:  ChrisV [ Mon Apr 14, 2014 9:55 am ]
Post subject:  Re: My son's $100 fl350 project

looks good but that muffler needs some help :-)

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