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Starting to tune 440 ROTAX Pilot http://pilotodyssey.com/PO/viewtopic.php?f=72&t=759 |
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Author: | hoser [ Wed Aug 11, 2004 8:02 am ] | ||
Post subject: | Starting to tune 440 ROTAX Pilot | ||
The intake and carb I am using is from a 580cc seadoo watercraft, the intake does not match the snowmobile crank cases exactly, you can see the size difference in the photo below. Using a old set of cases I was able to bolt the manifold up to the cases then scribe a line where the material needs removed to provide a better flow match and more importantly ensure the rotary valve timing is phased correctly, with the Seadoo manifold having a smaller intake openings the roof height was lower this affected the timing of the rotary valve when the valve was opening to allow the fresh charge into the bottom end the lower roof height required a delay before it started to flow into the cases also with the floor of the opening higher it reduced the duration or amount of time the rotary valve was open.
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Author: | hoser [ Wed Aug 11, 2004 8:09 am ] | ||
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Backcountry of Patriotracing.net http://www.patriotracing.net gave me the following advice on Ziggys board. "Measure degrees between the two lines scribed across top and bottom of the RV cover/intake also the green area can safely be removed to gain more area and not alter the timing. leave a fat radius (.250+) in the corners and DO NOT go any closer to the outside rim than is existing. Have to leave plenty material for the RV to ride on across the hole."
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Author: | hoser [ Wed Aug 11, 2004 8:11 am ] | |||||
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You can see in the following pictures the miss match between the manifold and cases is pretty big.
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